🔥 An innovative product for industrial insulation jackets and protection in factories

Removable Industrial Insulation Jackets

Flexible, reusable industrial insulation jackets custom-made for your equipment. They can be installed and removed in minutes for easy maintenance while saving up to 50% on energy costs.

50% Up to energy savings
15 Years of service life
15 Years of experience
Removable industrial insulation jackets
⚠️ The Problem

Do you face this repeated scenario?

A costly cycle repeated with every maintenance operation

Equipment needs maintenance
↓
Traditional insulation is destroyed to access the equipment
↓
The cost of re-insulating from scratch
↓
Long production downtime
↓
Accumulated productivity losses
🔄
This cycle costs you thousands of dollars every year!
✅ The Solution

INSUSMART Removable Industrial Insulation Jackets

Saving time = saving money

Traditional Insulation

  • Damaged during every maintenance operation
  • Repeated reinstallation costs
  • Long downtime
  • Difficult routine inspection
  • Cannot be reused
  • Inconsistent quality with every installation
INSUSMART industrial insulation jacket
Installing an industrial insulation jacket
Industrial insulation jackets

INSUSMART Jackets

  • Remove and reinstall in 2 minutes
  • 150+ uses
  • Maintenance without shutdown
  • Easy inspection at any time
  • 15-year service life
  • Consistent and guaranteed quality
INSUSMART industrial insulation jacket installed
Installed industrial insulation jacket
Removable insulation jackets on equipment
📸 Real Images

Before and After Installation

See the visible difference in our real projects

Before - valve without insulation Before
After - valve with INSUSMART jacket After
Before - ball valve Before
After - insulated ball valve After
Before - valve assembly Before
After - insulated valve assembly After

Insulation Jacket Types

A complete range of solutions for all temperatures and applications

Thermo Insulation

CD
-60°C - +100°C
CDX
-190°C - +100°C
ST
+10°C - +150°C
HT
+150°C - +270°C
XT1
+270°C - +450°C
XT2
+450°C - +700°C

Acoustic Protection

ACC
Acoustic and thermal insulation together

Protective Covers

PRT
Different temperature ranges

Fire Protection

FR
Up to +1200°C
Thermal valve cover
📋 Full Details

Detailed Specifications for Each Jacket Type

Choose the right type for your technical needs

INSUSMART CD - Cooling Thermal Insulation

Ideal for chilled-water supply, air conditioning, nitrogen, ammonia, and compressed gas

CD type 1

✨ Confectionery products factory - thermal insulation for refrigeration fittings

CD type 2

Technical Specifications

  • Surface temperature:
    From -60°C up to +100°C
  • Standard cover:
    Fiberglass with DS silicone cover
  • Threads:
    Polyester
  • Standard thermal insulation:
    Foam rubber, aerogel

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation

INSUSMART CDX - Ultra-Low Temperature Thermal Insulation

For applications with very low temperatures

Technical Specifications

  • Surface temperature:
    From -190°C up to +100°C
  • Standard cover:
    Fiberglass with DS silicone cover
  • Threads:
    Polyester, fiberglass
  • Standard thermal insulation:
    Foam rubber, aerogel

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation
CDX type 1

✨ Chemical company in Tolyatti - thermal insulation for fittings on hot pipeline lines

CDX type 2

INSUSMART ST - Standard Thermal Insulation

Ideal for heating and hot-water supply

ST type 1

✨ Engineering company - thermal insulation for a reduction station

ST type 2

✨ Leading German company - thermal insulation for a steam pipeline

Technical Specifications

  • Surface temperature:
    From +10°C up to +150°C
  • Standard cover:
    Fiberglass with silicone coating
  • Threads:
    Aramid
  • Standard thermal insulation:
    Foam rubber, rock wool, glass wool

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation

INSUSMART HT - High-Temperature Thermal Insulation

For steam and steam-condensate systems

Technical Specifications

  • Surface temperature:
    From +150°C up to +270°C
  • Standard cover:
    Fiberglass with silicone coating
  • Threads:
    Aramid
  • Standard thermal insulation:
    Foam rubber, rock wool, glass wool

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation
HT type 1

✨ Oil production company - thermal insulation for high-temperature pumps

HT type 2

INSUSMART XT1 - Ultra-High Temperature Thermal Insulation

For high-pressure steam systems and power-generation stations

XT1 type 1

✨ Chemical enterprise in Tobolsk - thermal insulation for fittings on hot pipeline lines

XT1 type 2

Technical Specifications

  • Surface temperature:
    From +270°C up to +450°C
  • Standard cover:
    Silicone-coated fiberglass; high-temperature fiberglass
  • Threads:
    Aramid with stainless-steel wire, silica
  • Standard thermal insulation:
    Glass, rock wool, aerogel

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation

INSUSMART XT2 - Extreme Temperature Thermal Insulation

For exhaust systems, turbines, and more

Technical Specifications

  • Surface temperature:
    From +450°C up to +700°C
  • Standard cover:
    Silicone-coated fiberglass; high-temperature fiberglass reinforced with steel thread
  • Threads:
    Aramid with stainless-steel wire, silica
  • Standard thermal insulation:
    Glass, rock wool, aerogel

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation
XT2 type 1

✨ National gas company - thermal insulation for thermal evaporation stabilizers

XT2 type 2

INSUSMART FR - Fire Protection

Protection for equipment and structural elements

FR type 1

✨ Moscow Metro - fire protection

FR type 2

Technical Specifications

  • Surface temperature:
    Up to +1200°C
  • Standard cover:
    Silicone-coated fiberglass, silica, basalt fabric
  • Threads:
    Aramid with stainless-steel thread, silica
  • Standard thermal insulation:
    Silica, ceramic wool

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation

INSUSMART ACC - Acoustic Protection

For equipment that generates noise and vibration

Technical Specifications

  • Surface temperature:
    Different temperature ranges
  • Standard cover:
    Depends on the temperature and other operating conditions of the equipment
  • Threads:
    Acoustic insulation membranes, foam rubber, rock wool, and glass wool
  • Standard thermal insulation:
    Silica, ceramic wool

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation
ACC type 1

✨ Leading fertilizer company - acoustic insulation for the conveyor

ACC type 2

INSUSMART PRT - Protective Covers

For technological production lines and storage

PRT type

✨ Confectionery producer - protective insulation for fittings

Technical Specifications

  • Surface temperature:
    Different temperature ranges
  • Standard cover:
    Fiberglass with polymer coating (silicone, fluoroplastic, polypropylene, etc.), resistant to specific types of chemicals
  • Threads:
    Polyester, aramid, and other threads resistant to specific types of chemicals

Application

Technological production lines, storage

Physical Properties

✓ Water and oil resistance
✓ Mold resistance
✓ Acid and alkali resistance
✓ Heat resistance
✓ Corrosion resistance
✓ UV resistance
✓ Sound insulation
🛡️ Jacket Types

Insulation Jackets for Different Equipment Types

Specialized designs for every application

Valve jacket

Valve Jackets

Turbine jacket

Turbine Jackets

Tank jacket

Tank Jackets

Pipe jacket

Pipe Jackets

🏭 Applications

Where Are Our Covers Used?

Solutions for all equipment and industries

Flange joints
Gate valves
Safety and control valves
Measuring instruments
Steam and gas turbines
Power stations
Engines and exhaust systems
Piping systems
🌍 Industries

Industries We Serve

Specialized solutions for every industrial sector

Petrochemical Industry

Oil, gas, and petrochemicals

Thermal Power Industry

Power plants and energy generation

OEM - Manufacturers

Custom solutions for equipment manufacturers and engineering systems companies

Shipbuilding

Insulation jackets for ships and offshore mining platforms

Food Industry

Steam, heating, and cooling systems

Chemical Industry

Chemical and pharmaceutical plants

📷 Thermal Imaging

The Clear Difference in Thermal Imaging

See the difference in temperature before and after insulation

Thermal image before insulation

Before: 260°C

Thermal image after insulation

After: 34°C

Wide Thermal Range

INSUSMART reusable and flexible industrial insulation jackets are made from high-tech materials and can withstand extreme temperatures.

-190°C
+1200°C

Challenges We Solve:

  • Thermal protection
  • Chemical protection
  • Acoustic insulation
  • Energy saving
  • Ease of use
  • Fire resistance
🔬 High-Quality Materials

INSUSMART Materials and Accessories

We use the best materials available worldwide to guarantee top performance and a long service life

Foam rubber

Foam Rubber

Up to +150°C

  • Low thermal conductivity coefficient
  • High water-vapor diffusion resistance coefficient
  • Increased density
  • Wide operating temperature range
  • UV resistance
  • Resistance to mechanical and chemical effects
Mineral wool

Mineral Wool

Up to +600°C

  • Low thermal conductivity coefficient
  • Retains high thermal insulation properties under different operating conditions
  • Hydrophobic - does not get wet
  • Withstands high temperatures without ignition or loss of structure and strength
  • Resistant to deformation
Ceramic glass fiber

Ceramic Glass Fiber

Up to +1200°C

  • Excellent thermal and acoustic insulation
  • High chemical resistance to water and high-pressure steam
  • Unaffected by most chemicals
  • Resistant to organic and mineral acids at all concentrations
  • Resistant to sudden temperature changes (thermal shock)
Aerogel

Aerogel

Up to +650°C

  • Resistant to physical loads
  • Thermal insulation properties do not change even after compression under 0.7 MPa
  • Water resistant
  • Vapor permeable
  • Environmentally friendly
  • The material contains no respirable fibers and can be used in enclosed and underground areas

🧵 INSUSMART Fabrics

High-performance fabrics for extreme temperatures

INSUSMART fabric
  • Fiberglass with aluminum coating
  • Fiberglass with polyurethane coating
  • Fiberglass with silicone coating
  • Fiberglass with PTFE (polytetrafluoroethylene)
  • Woven fiberglass with high-temperature impregnation
  • Woven fiberglass with high-temperature impregnation reinforced with steel wire
  • Woven silica fabric reinforced with stainless-steel wire
  • Woven ceramic fabric reinforced with chromium-steel wire

🔧 Fixators and Accessories

Durable components for secure and long-lasting fastening

Fixators and accessories
  • Rings
  • Half-rings (NJ, nickel-plated)
  • Hook on stem (stainless steel)
  • Hook-and-loop contact tape (Velcro)
  • Kevlar thread
  • Silica thread
  • Wire (stainless steel / galvanized)
  • Brackets for thermal insulation (stainless steel)
  • Sealing rings (stainless steel)
  • Protective mesh (stainless steel)
💰 Return on Investment

An Investment That Pays Back Within Months

📊 Case Study: A Mid-Sized Petrochemical Plant

❌ Before INSUSMART

Heat loss: 500,000 kWh/year
Wasted energy cost: $40,000/year
Re-insulation cost: $10,700/year
Total loss: $50,700/year

✅ After INSUSMART

Installation cost: $22,700 (one time)
Annual savings: $45,300
Payback period: Only 6 months
Savings over 15 years: $657,000
2,900%
Return on investment
6 months
Payback period
170,000
USD annual savings
15 years
Comprehensive warranty
Calculate Your Savings Now
🔄 Process Stages

How Do We Work With You?

A structured process from start to finish

Consultation
1

Contact and Consultation

We discuss your needs and understand your requirements

Site visit
2

Site Visit and Measurement

Our team visits the site and takes precise measurements

Design
3

Design and Proposal

We design the jackets and provide a detailed quotation

Manufacturing
4

Manufacturing

We manufacture the jackets according to the required specifications

Installation
5

Installation and Training

We install the jackets and train your team on their use

❓ Frequently Asked Questions

Frequently Asked Questions

Answers to your most important questions

What are removable industrial insulation jackets?

They are industrial insulation jackets custom-designed for each piece of equipment. They can be removed and reinstalled easily without being destroyed, which saves time and cost during maintenance.

How long does installation take?

Installing or removing a jacket takes only 2 to 5 minutes, which greatly reduces downtime compared with traditional insulation.

What is the service life of the jackets?

Our covers can last up to 15 years with proper use and withstand more than 150 installation and removal cycles without being affected.

Are they suitable for all types of equipment?

Yes, we design every jacket to the exact dimensions of your equipment, whether it is for valves, pumps, heat exchangers, or any other equipment.

What is the temperature range?

Our covers operate across a wide range from -190°C for cryogenic applications up to +1200°C for high-temperature applications.

Are the jackets fire resistant?

Yes, all our covers are certified and fire resistant according to international standards, providing extra protection for your facility.

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